Plastic injection moulding is the latest method of manufacturing parts and products with extreme precision due to the advent of automation. Using robotics has made this process a lot easier and quicker. Although the costs of installation are higher, in the long run, it proves advantageous as it helps reduce production costs massively.
Plastic automation machine systems combine robotic equipment and automated tools into the production process, allowing easier, quicker, more reliable, and exact production of the most delicate and intricate plastic parts. Injection moulding machines ensure that the same amount of material is injected into the moulds, at the same time using the same pressure, producing with precision every single time.
Let’s ponder over some of the advantages of automating this system of manufacturing –
Plastic automation machine systems allow a consistent product each time as robots are exact in every application. They never variate the raw material and so provide the exact product every time without fail. Less variation in the product results in lesser waste and better utilisation of the raw material. This leads to massive savings, which the business can use in other avenues or invest to earn greater profits. It’s a system that delivers with extreme efficiency and similarity. That’s the reason for its worldwide fame and use.
Plastic automation machine systems have made the production process so much faster than the feat that is unachievable by humans in any scenario. Once the producer is done with the moulding, the production hardly takes time, and the manufacturing of innumerable pieces is done within no time. Quicker and more efficient production is the essence of great profits.
The products with precision and efficiency are a specimen of outstanding quality. The robots or robotic arms ensure that the production of all the parts is 100% accurate. The accuracy enhances the quality, increasing sales. This precision is hard to achieve for human workers. They are prone to mistakes and inconsistency, which is impossible in automated systems.
Reduced Labour Costs
Labour costs are negligible with robotic arms doing the majority of work. Human workers are indispensable in many other areas and help achieve success. Automation helps save the human workforce from hazardous environments and helps them use their expertise in other facets of the business. This improves employee safety, and the workforce works to their ultimate capacity.
Greater Employee Retention
Accuracy and swiftness in tasks become possible due to automation. But these tasks can be laborious and monotonous. Plastic automation machine systems make these mundane tasks easier and quicker, saving a lot of money and time in hiring employees. The savings are a boon and prove beneficial in the training and development of the current employees.
Swift Delivery, Excellent ROI
Quicker and error-free production leads to swift and timely deliveries that help the business earn goodwill and unimaginable profits. So, even if the installation costs are high, plastic automation machine systems help earn exorbitantly in the long run, giving an excellent return on the investment.
There are many added benefits of plastic automation machine systems besides helping in production.
- Loading & Unloading – Robots can efficiently function in restricted spaces with minimum error, a faster pace, and better safety protocols.
- Sorting, Stacking, and Assembling – The plastic automation machine systems also help in post-production processes like sorting, stacking, and assembling the finished products.
- Quality control & visual inspection – Plastic automation machine systems help the engineers check the quality by using sensors.
- Various secondary processes – Plastic automation machine systems also help in decorating and labelling, which are frequently required post-production.
Plastic automation machine systems are interconnected through central control systems. This centralisation helps in improving the production process and detection of in-time detection of errors. This mechanisation also facilitates data collection, which helps the producer identify part and equipment failures.
Detailed and complex configuration
The plastic automation machine systems face extreme pressure. Plastic moulds are pressed harder against the mould in automated systems, whereas manual systems require less pressure. Therefore, automated systems help cater to intricate shapes and designs that are otherwise arduous, time-consuming, laborious, and expensive.
Simultaneous Use of Multiple Plastic Types
Plastic automation machine systems use different types of plastics at the same time. This is a great advantage as the producer doesn’t have to work with any particular type of plastic. So, the producer doesn’t have to depend on the availability of a particular type of plastic, and the product can benefit from different kinds of plastics.
Implementing plastic automation machine systems is the latest trend and helps manufacturers continually improve and optimise their manufacturing and profit-making capacities. Mitchell Industries excel in injection moulding machines, which not only help in maximum production with available resources but also hardly require any post-production work as the finished product is excellent in appearance and function. This environment-friendly method helps reground and reuse the leftover and waste plastic. GET IN TOUCH for more information.